Manufacturing Process Engineer

Role Summary

Manufacturing planning

Responsible for achieving targets for all relevant KPIs in your area (e.g. OEE, productivity, defect costs, costs and investment).

Planning, monitoring and request for MAE and budget; purchasing (preparation of functional specifications).

Change management at the product level, including plant enablement, ramp-up/stabilization and software changes/model maintenance.

Collaboration on new SE projects/teams and coordination in the IPN network.

Define, validate, release and install production processes and equipment in accordance with Bosch standards (online integrations, new projects, participation in QGCs, DFM).

Creation of work, production and test instructions, as well as standard process data sheets.

Responsibilities

Assume technical responsibility for the assembly line

• Lead and/or participate in industrialization projects in defined areas of experience, oriented to the design, construction, installation and modification of manufacturing and assembly equipment.
• Start-up (ramp-up) of the line until series production.
• Support and implementation of production improvements.
• Problem solving.
• Quality planning (P-FMEA, control plan, relevant documentation for production, special characteristics).
• Change management.

The responsibilities of this position are divided into 4 areas:

Industrialization

• Implement Lean Manufacturing principles in existing processes.
• Provide knowledge of manufacturing processes to Design for Manufacturability (DFM) activities.
• Develop and maintain APQP documents such as PFMEA and flowcharts.
• Develop and maintain process documentation, such as Setup and Work Instructions.
• Lead and provide information for the specification, design, construction and launch of new processes.
• Lead the purchase and installation of new equipment.
• Prepare and monitor project schedules and budgets.
• Be the main contact with machinery or equipment suppliers.

Optimization

• Monitor productivity and improve/stabilize manufacturing KPIs (Technical Availability, Rejection Rate, Scrap, Stoppages, CPKs, Cycle Time).
• Methodical problem solving using 5-Why, Shainin, 8D, Six Sigma, DOE, SCIP and PDCA.
• Support safety and quality activities for the assigned line using 6S.
• Execute standards on the production floor providing operations support.
• Develop, maintain and support procedures, instructions and training materials (PQI, CP, CO).
• Define measures to close the gap against the Value Added (VA) objective and implement actions (Cost Engineering and Benchmarking).

Quality planning

• Review and update the P-FMEA; serve as an interface with the FMEA moderator.
• Create and update the control plan.
• Define and manage special features.
• Implement the Dummies standard.
• Create and review process control cards and flow charts.
• Create and evaluate capacity studies.
• Create inspection and acceptance documents.
• Plan and implement firewalls.
• Present quality planning documents during audits/client visits.
• Execute quality planning.

Requirements

Education

• a) Minimum level: Bachelor's/Engineering (Mechatronics, Mechanics, Automation)
• b) Experience: minimum 5 years of related experience in manufacturing, relocating or installing lines; or experience in optimization of assembly lines in operation. Experience preferably in the automotive industry.

Soft skills

• Analytical and logical thinking.
• Self-directed, dynamic and results-oriented person.
• Openness to intercultural experiences.
• Open mentality to changes and new ideas with orientation to the future.
• High sense of responsibility.
• Precision and self-discipline.
• Error 500 (Server Error)!!1500.That’s an error.There was an error. Please try again later.That’s all we know.

About the Company

Do you want your ideas to shape beneficial technologies? Whether in the areas of mobility solutions, consumer goods, industrial technology or energy and construction technology, with us you will have the opportunity to improve the quality of life around the world. Welcome to Bosch!

We are pioneers and trendsetters in the field of steering systems for passenger cars and commercial vehicles. Curves, winding or difficult roads, parking spaces, slippery surfaces and sudden lane change maneuvers – this is our world. We call it the fascination with direction. We lead the way in technological change and are a highly trained and experienced partner for the automotive industry.